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Product Description
The PVC Foam Sheet Board Extrusion Machine Production Line is designed to produce high-quality PVC foam boards using advanced extrusion technology. With an automated system, this line ensures consistent output, energy efficiency, and precise temperature control throughout the production process. Key components like T-die molds, calender rollers, and an automatic stacker enhance productivity while reducing labor costs. The equipment is ideal for various industrial applications, including construction, advertising, and interior design. Its versatility and robust build make it a reliable solution for manufacturers in the plastic sheet industry.
The PVC Foam Sheet Board Extrusion Machine Production Line is engineered to enhance the efficiency of PVC foam board manufacturing. This system uses advanced extrusion technology to transform high-quality PVC resin into molten form, which is then shaped into continuous sheets. The sheets are rapidly cooled and cut to precision sizes, ensuring consistent product quality.
This extrusion line integrates key spare parts, including the screw, barrel, T-die molds, and calender rollers, all manufactured by Zhongrui. These components ensure the durability and reliability of the system, enabling continuous, stable production with minimal downtime. Additionally, the equipment’s precise temperature control ensures uniform plasticization, allowing for consistent output.
One of the standout features of this PVC foam board production line is its automation. The integration of a robotic stacker significantly reduces the need for manual intervention, minimizing labor costs while boosting operational efficiency. This allows businesses to scale production quickly, making it ideal for companies looking to meet growing market demand for PVC products.
The PVC Foam Sheet Board Extrusion Machine is designed to meet a range of industry needs, including advertising, construction, and interior design. Its ability to produce both PVC foam boards and billboards makes it a versatile addition to any plastic sheet manufacturing operation. With efficient production rates and automated systems, this equipment provides a competitive edge in the industry.
Advanced Extrusion Technology: Ensures precise melting and shaping of PVC products.
Key Spare Parts: Durable screw, barrel, T-die molds, and calender rollers for long-term reliability.
Automated System: Features an automatic robotic stacker for reduced labor and increased productivity.
Energy-Efficient: Optimized for minimal energy consumption during production.
Wide Application: Ideal for producing PVC foam boards for advertising, construction, and interior design.
Advantage: Helps manufacturers reduce costs while ensuring high-quality production output.
Load high-quality PVC resin into the extruder.
Adjust the temperature and extrusion settings according to production requirements.
Start the extrusion process to melt and shape the PVC material.
Monitor the automatic cooling and cutting processes.
Utilize the robotic stacker to collect finished sheets efficiently.
Perform regular maintenance checks to ensure continued productivity.
PAR T1 THIS LINE CONSISTS OF (COMPULSORY) | |||
1 | Automatic spring feeding machine | 1 set | |
2 | Conical twin screw extruder | 1 set | |
3 | T-type /hanger type die head (JC-Times brand) | 1 set | |
4 | Three Roller Calendars | 1 set | |
5 | Rollers thermoforming machine | 1 set | |
6 | Cooling frame and edge cutting unit | 1 set | |
7 | Haul off machine | 1 set | |
8 | Plastic cutting machine-Guillotine | 1 set | |
9 | Twin position winder | 1 set | |
10 | Spare parts | 1 set | |
PART 2 ACCESSORY MACHINE PARTS (OPTIONAL) | |||
11 | High speed hot and cold mixer | 1 set | |
12 | Plastic crusher | 1 set | |
13 | Plastic pulverizer | 1 set | |
14 | Air compressor | 1 set | |
15 | Industrial water chiller | 1 set | |
PART 3 SHEET SPECIFICATIONS | |||
1 | Sheet width | 1220mm, 1560mm, 2050mm | |
2 | Sheet thickness | 1-10mm | |
3 | Type | Rigid pvc, free foam | |
PART 4 SHEET APPLICATIONS | |||
1 | advertisements decoration, screen printing, computer lettering, advertising signs, exhibition board, sign board, electronic instruments packing etc. |
Industrial applications: | anti-corrosion projects in the chemical industry, thermoformed parts, plates for cold storage, special cold preservation projects, and plates for environmental protection. |
Transportation industry: | ships, airplanes, passenger cars, train carriages, roofs, core layers of carriages, interior decoration panels. |
Construction and decoration industry: | building exterior wall panels, interior decoration panels, residential buildings, offices, public places, building partitions, commercial decorative frames, clean room panels, ceiling panels, kitchenware, and sanitary ware. |
Advertising industry: | Screen printing, computer lettering, advertising signboards, signboards. |
Other uses: | templates, sports equipment, aquaculture materials, seaside moisture-proof facilities, water-resistant materials, art materials, various lightweight partitions. |
Q1: What types of PVC products can this machine produce?
A1: This machine is designed to produce PVC foam boards, billboards, and other plastic sheet products.
Q2: What is the maximum output capacity of the extrusion line?
A2: The production line can produce up to 450 sheets per day, depending on thickness and other variables.
Q3: Is the system easy to operate?
A3: Yes, the machine features an automated process with user-friendly controls, making it simple to operate and maintain.